The large rectangular duct sections directly above (supply plenum) and below (return plenum) the furnace or air handler.

A plenum is a large pressurized box-shaped duct section that connects the furnace or air handler to the supply and return ductwork. The supply plenum sits on top of the furnace; the return plenum is on the bottom or side, depending on configuration.

Why plenums matter

  • They’re where the evaporator coil typically lives (on top of a gas furnace)
  • They distribute or collect air from multiple duct branches
  • They’re sized to keep static pressure manageable
  • Air filters often sit at the return plenum interface

Common plenum issues

  • Undersized plenums creating high static pressure
  • Leaks at the seam where it meets the equipment
  • Fiberglass duct board breaking down (older installations)
  • Insulation failure causing condensation issues in summer

Related: Ductwork, Supply and Return, Evaporator Coil.

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